Global Heavy Equipment Inspections

What is a CAT TA-2 inspection ?

There are different types of inspections for used Caterpillar machines. There is the TA1-level for a standard inspection and the TA2-level for inspections with more in-depth investigations.

In line with the needs of our customers, we generally offer inspections at the TA1+ level. Can you imagine what that means? It is a visual inspection that includes a performance test and a functional test. Engines, gearboxes and torques are tested by running the machine. Tyres or Undercarriage are measured and estimated for remaining life. A detailed inspection checklist is prepared and photo documentation is taken. The so-called Product Status Report PSR is downloaded from the ECMs. And we look out for weak points on the equipment. If you have questions afterwards, we are there for you and answer them quickly.

Is a CAT TA-1 inspection sufficient?

For larger machines, a TA1 inspection is often not sufficient. Machines have a service life that far exceeds that of a standard earthmover. For these machines we offer an extended inspection service similar to TA2 on request. Our engineers do filter cutting, oil sampling, opening the final drives and take cycle times. We know the required specifications for CAT-equipment. For midsize and smaller machinery a TA-1 Plus is the best solution.

By the way, the level of a CAT-TA inspection applies as well for all other brands such as Liebherr, Komatsu, Hitachi or Volvo CE. If you are looking for used heavy machinery try a search here.

Do you have any experiences with Caterpillar TA2-level inspections? Let us know in the comments below.

What operational testing should a detailed inspection for a used heavy machine include?

A detailed inspection for a used heavy machine should include various operational tests to assess the machine’s performance, safety, and overall condition. These tests help identify any potential issues, defects, or areas that require maintenance or repair. Here are some key operational tests that should be part of the inspection:

1. Engine Performance Test:

• Start the machine and observe the engine’s startup, idle, and shutdown procedures.
• Check for abnormal noises, vibrations, or smoke emissions.
• Test engine throttle response and acceleration.
• Evaluate the machine’s ability to maintain a consistent RPM (revolutions per minute) under different loads.

1. Hydraulic System Test:

• Test the hydraulic functions, such as lifting, lowering, and tilting (for equipment like excavators and loaders).
• Check for hydraulic leaks or abnormal fluid levels.
• Assess the responsiveness and smoothness of hydraulic controls.

1. Transmission and Drive System Test:

• Test the forward and reverse gears (if applicable).
• Evaluate the functionality of the transmission, including smooth shifting and proper engagement.
• Inspect the performance of the differential and drive axles.

1. Brake and Steering System Test:

• Check the braking system for responsiveness and effectiveness.
• Test the parking brake and ensure it holds the machine securely.
• Assess the steering system for smooth operation and proper alignment.

1. Electrical System Test:

• Check the operation of all electrical components, including lights, indicators, gauges, and warning systems.
• Test the battery, alternator, and starter to ensure proper charging and cranking.

1. Attachments and Accessories Test:

• If the machine has attachments or accessories (e.g., buckets, forks, blades), test their functionality and alignment.
• Check for wear and tear on the attachment points and pins.

1. Operational Efficiency Test:

• Evaluate the machine’s overall efficiency in performing its intended tasks. This can include lifting capacity, digging power, or other relevant factors based on the machine’s type and purpose.

1. Safety Systems Test:

• Test safety features such as seatbelts, rollover protection systems (ROPS), and other safety interlocks.
• Ensure that warning signals and indicators work properly.

1. Noise and Vibration Assessment:

• Listen for unusual noises during operation that may indicate mechanical issues.
• Assess the level of vibration and its impact on the operator and machine components.

1. Load and Performance Tests:
   • For specific heavy machinery, conduct load tests to assess their performance under load conditions.
   • Check for stability, tipping, or structural issues when handling loads.
2. Functional Test of Special Features:
   • If the machine has specialized features (e.g., GPS systems, advanced control systems), ensure they function as intended.
3. Safety Inspections:
   • Verify that safety guards, shields, and other safety features are in place and functional.
   • Ensure all emergency shut-off systems are operational.

A detailed inspection may also involve using diagnostic tools and equipment to assess the machine’s performance and condition more accurately. It’s important to document the results of these operational tests in a comprehensive inspection report, which can help potential buyers or users make informed decisions about the machine’s purchase or use. Additionally, consulting the manufacturer’s guidelines and specifications for the specific machine being inspected is advisable to ensure that all relevant tests are performed.

What means biosecurity inspection for machinery entering Australia?

Australia’s import regulations for used machinery are the strictest in the world in terms of the cleanliness of the machinery. If used machines are not clean enough to be allowed into Australia, they must be re-exported to Singapore. There they will be cleaned at the buyer’s expense.

Who can do pre-shipping inspections or cleanliness inspections?

Mevas offers AQIS quarantine checks for used heavy machinery before delivery to avoid this. This service we only offer in Germany and sometimes in ports in Belgium or the Netherlands. Last year, for example, we inspected a Hitachi EX1200 for a customer. If you want to know more about this, feel free to ask your question in the comments below. Or give us a call. We are happy to share our experiences.

What rules exist for biosecurity cleaning for Australia?

Biosecurity inspection for machinery entering Australia refers to a set of procedures and checks implemented by the Australian government to prevent the introduction and spread of pests, diseases, and contaminants that could harm the country’s agriculture, environment, and public health. These inspections are crucial to safeguard Australia’s unique ecosystems and protect its agricultural industry from potentially devastating threats.

Key points regarding biosecurity inspection for machinery entering Australia include:

1. Risk Assessment: Machinery that enters Australia is assessed for its potential to carry or introduce biosecurity risks. This assessment takes into account factors such as the machinery’s origin, history of use, and any potential contaminants it may carry.
2. Cleaning and Treatment Requirements: Many types of machinery, equipment, and vehicles must undergo thorough cleaning and treatment to remove soil, plant material, and other contaminants before entering Australia. This is to ensure that they do not introduce pests and diseases into the country.
3. Import Permits: Depending on the type of machinery, an import permit may be required. Permits are issued by the Australian Department of Agriculture, Water, and the Environment and outline specific conditions and requirements that must be met.
4. Inspection at the Border: Machinery entering Australia is subject to inspection at the border. This inspection is carried out by biosecurity officers who check the machinery for signs of contamination and conduct further examinations as necessary.
5. Quarantine Facilities: In some cases, machinery may be directed to quarantine facilities for further inspection, cleaning, or treatment. This is especially true if the machinery is found to be heavily contaminated or poses a higher risk.
6. Biosecurity Charges: Importers are typically responsible for the costs associated with biosecurity inspection and any necessary cleaning or treatment. These charges can vary depending on the type of machinery and the extent of the inspection and treatment required.
7. Regulations and Compliance: It is essential for importers to be familiar with and comply with Australian biosecurity regulations and guidelines to ensure a smooth entry process for their machinery.

The goal of biosecurity inspection for machinery entering Australia is to maintain the country’s biosecurity and protect its agriculture, environment, and public health. Australia has stringent biosecurity measures in place to mitigate the risk of introducing invasive species, pests, and diseases that could have detrimental effects on its ecosystems and industries.