Author: Christina

Mevas service – Oil analysis on used machines

There is a more recent version of the info about oil sampling available!

Why take oil samples from heavy used machinery?

Analyzing the oils used in construction machinery can be useful to get information about wear from the contents of the used oil. An analysis of the existing oils only makes sense if you have an approximate idea of ​​how long the oil was in use. If the oil has only recently been changed, an analysis of the condition is not very useful. There are then too few analyzable particles in the oil. If the oil used is much older than permitted, i.e. the change intervals have been significantly exceeded, the values ​​will also be incorrect. But if the oil is in a normal change cycle, you can read a lot of information from the trace elements. It is therefore important to know whether the prescribed maintenance intervals on the construction machine have been observed.

Oil sampling for heavy construction and mining machinery
Inspector taking an oil sample

How to take an oil sample from heavy used machinery?

For meaningful results, it is necessary to warm up the machine first. Otherwise there will be many particles deposited on the bottom of the oil pan or in the filter. The oil must therefore be vigorously moved and the viscosity increased in order to obtain meaningful results. Then use a very clean container and a pump to remove the oil, e.g. from the engine/the hydraulic circuit or from the gearbox. The extracted oils need to be sent to a certified laboratory. There, the lubricants are analyzed for their ingredients using various methods. It can be used to determine whether there are increased levels of silicon, sulphur, copper, coolant or other trace elements in the oil.

4 minute video about heavy equipment oil analysis

What can I read from the results?

A professional laboratory for the analysis of construction machine oils usually provides us with an interpretation of the analyzed values. Too much silicon means dirt gets into the machine’s systems and you have to look at where and how dirt gets into the system. If coolant is found in the engine oil, there is a problem in the cooling system. If traces of aluminum are found in the transmission oil, one can conclude that there is increased wear in some components. The same applies to the presence of chromium, copper or magnesium.

Mevas offers oil sampling as additional service during inspections. As soon as we have the results of an oil analysis, our technicians will advise you and describe the possible causes. A hint is given on what to do to avoid early problems. Do you have any questions? Feel free to comment below the blog or send us a message.

What is an oil analysis useful for on excavators and wheel loaders?

Oil analysis, also known as fluid analysis or lubricant analysis, is a valuable diagnostic tool used in the maintenance and management of excavators and wheel loaders, as well as other heavy equipment. Here are some of the key benefits and purposes of oil analysis for these machines:

  1. Condition Monitoring: Oil analysis provides a way to monitor the overall condition of the equipment. By analyzing oil samples regularly, maintenance personnel can detect early signs of wear, contamination, and potential issues, allowing for proactive maintenance.
  2. Component Health Assessment: Oil analysis can reveal the health of critical components such as engines, hydraulic systems, and transmissions. It can help identify wear and tear on internal parts like bearings, gears, and seals.
  3. Early Problem Detection: Detecting problems at an early stage can prevent costly breakdowns and major repairs. Oil analysis can identify issues such as abnormal wear, contamination, and fluid degradation before they lead to major failures.
  4. Fluid Quality Assessment: It assesses the quality and condition of the lubricating oils, hydraulic fluids, and other fluids used in the machine. This information helps ensure that the fluids are within the manufacturer’s specifications, promoting optimal performance.
  5. Contamination Detection: Oil analysis can identify the presence of contaminants, such as dirt, water, and other foreign materials in the lubricants. Contaminants can cause damage and reduce the efficiency of critical components.
  6. Fluid Change Intervals: By monitoring the condition of the oils and fluids, equipment operators can determine the optimal time to change or replace them, reducing unnecessary maintenance costs.
  7. Extended Component Life: Effective oil analysis and timely maintenance can extend the life of key components, such as engines, hydraulic systems, and transmissions, resulting in cost savings over the long term.
  8. Performance Optimization: Oil analysis can help ensure that the machine operates at its peak performance by maintaining clean, properly lubricated components.
  9. Environmental Impact Reduction: Proper maintenance, guided by oil analysis, reduces the risk of fluid leaks and component failures, minimizing the environmental impact of equipment operation.
  10. Cost Savings: Regular oil analysis can lead to cost savings through reduced downtime, lower repair and replacement costs, and improved equipment reliability.
  11. Warranty Compliance: For equipment under warranty, oil analysis can help ensure that maintenance practices comply with the manufacturer’s requirements, preserving warranty coverage.

In summary, oil analysis is a valuable tool for excavators and wheel loaders, as it aids in the early detection of problems, extends the life of components, optimizes performance, reduces maintenance costs, and contributes to efficient equipment management. It is an essential part of a comprehensive maintenance and reliability program for heavy equipment.

Don’t miss these items when a used excavator is being inspected

Where can I find a excavator inspection checklist?

Inspection of used excavators is not everyone’s daily business. Less experienced technician sometimes miss important items such as a leaking swivel, play in swing bearing, cracks in boom or worn idler guides. A good strategy before you inspect used equipment is using a detailed inspection checklist. For excavators or any other machinery you need to check or get checked. So you make sure to check every component and make sure no important item will be missed. Here you can find a sample for such an checklist.

Mevas checklist

If no own engineer is available for the inspection – talk to us. We have local technicians in many countries.

CAT 374 tracked excavator

Which items should be inspected during an excavator inspection?

During inspection of a used track excavator, the following items should be inspected:

  1. Engine and transmission (wheel excavator)
  2. Hydraulic system and pumps, pump drive
  3. Undercarriage components and tires on wheel excavators
  4. Cab and controls
  5. Boom and stick
  6. Bucket and teeth
  7. Electrical system, ECM, ECU, monitoring system and alert lights
  8. Swing bearing and swing gear

It is important to inspect each of these items thoroughly, as they are critical components that affect the excavator’s performance and overall condition. Some of these items are more critical than others, such as the engine and hydraulic system, which directly impact the excavator’s power and operation, while others, such as the cab and controls, affect the operator’s comfort and safety. The importance of each item will depend on the specific use case and requirements for the machine.

Tracked Excavator Inspection

What are the important assemblies of a crawler excavator?

A crawler excavator is a complex piece of heavy machinery designed for digging, excavation, and earthmoving tasks. It consists of several important assemblies and components that work together to perform various functions. Here are the key assemblies of a typical crawler excavator:

  1. Crawler Tracks: The crawler tracks are a critical component that allows the excavator to move on various terrains. They consist of a system of tracks or chains, sprockets, and rollers.
  2. Undercarriage: The undercarriage includes the lower frame of the excavator and houses the crawler tracks, rollers, and sprockets. It provides stability and mobility to the machine.
  3. Upper Structure: The upper structure houses the engine, operator’s cabin, and hydraulic systems. It is the part of the excavator that rotates and pivots on the undercarriage.
  4. Engine: The engine is responsible for generating the power required to operate the excavator. Crawler excavators typically use diesel engines for their high torque and reliability.
  5. Hydraulic System: The hydraulic system powers the various functions of the excavator, including the boom, arm, bucket, and other attachments. It controls the flow and pressure of hydraulic fluid to operate the machine’s movements.
  6. Boom: The boom is an extendable arm that is attached to the upper structure and is used for reaching and lifting. It can be raised, lowered, and extended.
  7. Arm: The arm, also known as the dipper arm or stick, is connected to the boom and can be extended and retracted. It plays a crucial role in reaching and digging.
  8. Bucket: The bucket is attached to the arm and is used for digging, scooping, and loading materials. Buckets come in various sizes and configurations for different tasks.
  9. Operator’s Cabin: The operator’s cabin is where the machine is controlled. It houses the controls, displays, and a comfortable seat for the operator.
  10. Counterweight: The counterweight is a heavy weight placed at the rear of the excavator to balance the weight of the front-end attachments and prevent the machine from tipping over.
  11. Hydraulic Cylinders: These are responsible for moving and controlling the boom, arm, and bucket. They extend and retract to perform digging and lifting operations.
  12. Control System: The control system includes joysticks, pedals, and buttons in the operator’s cabin that allow the operator to control the various movements and functions of the excavator.
  13. Attachments: Crawler excavators can be equipped with various attachments such as grapples, breakers, thumbs, and more, depending on the specific job requirements.

These are the fundamental assemblies and components of a crawler excavator. The combination of these elements enables the machine to perform a wide range of excavation and construction tasks with precision and efficiency.

What is different between a tracked and a wheel excavator?

A wheel excavator, as the name suggests, differs from a crawler excavator primarily in its mode of mobility. While the basic functions and components are similar, the wheel excavator is mounted on wheels instead of crawler tracks. Here are the key differences between a wheel excavator and a crawler excavator:

  1. Mobility:
  • Crawler Excavator: It is equipped with crawler tracks that provide excellent stability and traction on uneven or soft terrain. Crawler excavators are often used in rough and challenging terrains, including construction sites, mines, and forestry operations.
  • Wheel Excavator: Wheel excavators are mounted on wheels, similar to a typical vehicle. They are more suitable for operating on roads or other solid surfaces. Wheel excavators offer greater speed and mobility on paved or firm ground, making them well-suited for urban construction or roadwork.
  1. Undercarriage:
  • Crawler Excavator: It has a heavy undercarriage that houses the crawler tracks, rollers, and sprockets, which provide stability and distribute the machine’s weight evenly over a larger surface area.
  • Wheel Excavator: The undercarriage of a wheel excavator consists of wheels and tires, which are more similar to those of a truck or a vehicle. This undercarriage is designed for improved road travel.
  1. Ground Pressure:
  • Crawler Excavator: Crawler excavators have a lower ground pressure due to the larger surface area of their tracks, making them suitable for work in soft or sensitive terrains without causing as much ground damage.
  • Wheel Excavator: Wheel excavators typically have a higher ground pressure compared to crawler excavators. This can make them less suitable for soft or sensitive ground conditions.
  1. Versatility:
  • Crawler Excavator: Crawler excavators are known for their versatility in off-road applications and rough terrains. They can handle a wide range of tasks, from digging and lifting to forestry work.
  • Wheel Excavator: Wheel excavators are more specialized for tasks that involve frequent movement between job sites on solid surfaces. They are often used for urban construction, road maintenance, and tasks that require frequent relocation.
  1. Speed and Travel:
  • Crawler Excavator: While crawler excavators are slower when it comes to road travel, they excel in off-road mobility and stability.
  • Wheel Excavator: Wheel excavators can travel at higher speeds on roads and are better suited for tasks that involve longer travel distances between worksites.

In summary, the main difference between a wheel excavator and a crawler excavator is their mobility and undercarriage. Wheel excavators are designed for jobs that require frequent movement on roads and solid surfaces, while crawler excavators excel in off-road applications and challenging terrains. The choice between the two types of excavators depends on the specific job requirements and operating conditions.

Why inspect used equipment before buying?

Be carefully when you purchase from unknown suppliers

Searching for dependable used equipment can be a challenging endeavor. It’s crucial to thoroughly assess the condition of any secondhand machinery before making a purchase, especially if you’re unfamiliar with the seller.

What should you consider and investigate?

  1. Evaluate the Seller: If you’re unfamiliar with the seller, exercise extra caution. We’ll delve deeper into this aspect in the following section.
  2. Working Hours Analysis: Scrutinize the machine’s working hours. Do they align with the machine’s overall condition and its year of manufacture? Try to gather information about the machine’s history from the seller to gain a clearer picture.
  3. Inspect for Wear and Tear: Examine the machine for any signs of wear and tear. Check the condition of essential components such as the ROPS, chassis, boom/stick for dents, bends, re-welded areas, or small cracks. Avoid purchasing equipment that might lead to costly issues down the road.
  4. Hydraulic System Assessment: Take a close look at the hydraulic system. Are the hydraulic oil levels within the normal range or too high? In the case of excess hydraulic oil, investigate for potential leaks.
  5. Tire and Undercarriage Examination: Tires and undercarriage components can represent a substantial cost. Assess the remaining service life of the tires and drive components to gauge potential future expenses.
  6. Functional Test/Test Drive: After scrutinizing the above aspects, conduct a function test or a test drive. Start the machine to observe its performance, and listen for any unusual noises or exhaust emissions. This step is vital in ensuring the equipment’s functionality.
  7. Attachments Inspection: If attachments are included in the sale, perform a thorough visual inspection to verify their condition and compatibility.

By paying careful attention to these seven critical factors, you can make a more informed decision when considering the purchase of used equipment.

More technical details:

Check used equipment carefully

Another important note

We want to remind you to be carefully when negotiating heavy equipment which is offered on the Internet. A few of those sites have just been created for fraud.

Be attentive if: 

  1. Machine price is far lower than for comparable units
  2. The seller makes pressure to decide very quickly: He pretends other people are interested in the same machine.
  3. The seller has just a mobile phone number and no landline.
  4. The seller requests a down-payment to reserve the machine.

We are Mevas – die Heavy Equipment Inspectors

Hopefully our list has been helpful to you. If you are unsure about any of the points, just get in touch with us. This is our WhatsApp. We inspect machines like excavators, wheel loaders, dumpers, graders, rollers, material handlers and dozers every day and know these machines very well.

Farm Machinery Inspections

Who is doing inspections for used farm machinery?

Most people in the machinery industry know Mevas as inspection service for used construction machinery. Did you know we also inspect agricultural machinery? This year we have already checked some tractors, sprayers, telehandlers and trailers for our customers.

Expert opinion for used agricultural machinery 

Are you going to buy used agricultural equipment? If you don’t have the opportunity to check them by yourself, Mevas can support you. Especially if you do not know the seller, it’s recommended to check if the condition of the used machine matches the seller’s offer. Instead of “bought as seen” we offer to inspect and test used agricultural equipment for you at many locations in Europe before you buy.

We check tractors, harvesters, sprayers and trailers for you. To give you an idea of the scope of our services, you can download a sample report for a tractor here.

Hardi Sprayer

Mevas Screen Plant Inspections

Who can offer inspections for used screen plant in Europe?

Mevas is known as a inspection service for used construction machinery. Did you know we also inspect screening and processing equipment? Mobile Crushing & Screening Equipment is often in bad condition when it hits the used-market. Screening plant, especially when used in recycling aggregate applications have in many cases worn screen boxes. Tough job to exchange.

What to look for when buying used screen equipment?

Conveyors have damaged belts and seized rollers. Often, we see cracks in frames and leaks on hydraulics. Of course this is just the special part of inspection. All other components of a used screen are of course inspected as well. Our inspectors use a detailed screen plant inspection checklist. We can offer inspections in all areas of the Europe.

We hope our article was helpful for you. Feel free to comment below the post about your experiences looking for used screening equipment.

Terex Finlay Supertrack

What is a screening plant needed for on the construction site or in the quarry?

A screening plant, also known as a screening machine or screener, is a piece of equipment used in construction sites and quarries for the purpose of separating and classifying materials based on size or other characteristics. Screening plants play a crucial role in the construction and quarry industries for several reasons:

  1. Sorting and Separating Materials: Screening plants are used to sort and separate materials, such as aggregates, soil, sand, gravel, and crushed stone, into different sizes or grades. This is essential for various construction applications.
  2. Quality Control: Screening plants are employed to ensure that the materials used in construction meet the specified size and quality requirements. They help eliminate oversized or undersized particles, which can affect the quality and performance of the end product.
  3. Aggregate Production: In quarries, screening plants are often used to produce different grades of aggregate materials, which are essential components in concrete, asphalt, and other construction materials.
  4. Environmental Compliance: Screening plants are used to remove debris, contaminants, and foreign objects from soil and other materials, ensuring that they meet environmental standards before being used in construction or other applications.
  5. Recycling Operations: In recycling facilities, screening plants are used to separate recyclable materials from waste and to classify materials for further processing, such as the separation of construction and demolition waste.
  6. Cost Efficiency: By separating materials into different grades, screening plants enable the efficient use of resources, as the right materials can be used for specific tasks, reducing waste and improving cost efficiency.
  7. Increased Productivity: The use of screening plants can significantly increase the productivity of construction and quarry operations by automating the process of material classification and reducing the need for manual sorting.
  8. Uniform Product Quality: Screening ensures that the final product, whether it’s aggregate for concrete or other materials, is consistent in size and quality, leading to improved structural performance and overall quality.
  9. Reduced Equipment Wear and Tear: By removing oversized or abrasive materials before they enter crushers or other processing equipment, screening plants help reduce wear and tear on downstream machinery.
  10. Flexibility: Many screening plants are portable and can be easily transported to different job sites or areas within a quarry, providing flexibility in material processing.

Screening plants can vary in size and design, from small mobile units to large stationary systems, and they may use different mechanisms for classifying materials, such as vibrating screens, trommel screens, or scalping screens. The choice of screening plant depends on the specific requirements of the construction or quarry operation, the types of materials being processed, and the desired output sizes or grades.

How is a screening plant for the construction site or quarry constructed?

A screening plant for a construction site or quarry is typically constructed with several key components and follows a specific design and assembly process. Here’s an overview of how a screening plant is typically constructed:

The screening plant requires a stable foundation and support structure. This may involve the following steps:

  • Site Preparation: Clear and level the ground at the selected location to create a suitable foundation.
  • Foundation Construction: Depending on the plant’s size and weight, a concrete foundation or footings may be required to support the equipment.
  • Support Structure: Assemble the support structure, including frames and mounts for the screening equipment and conveyors.

The core components of the screening plant include the screening equipment itself. This includes:

  • Screening Machine: Install the chosen screening equipment, whether it’s a vibrating screen, trommel screen, or scalping screen, according to the manufacturer’s specifications.
  • Screen Decks: If the screening machine has multiple decks or layers, assemble and arrange them for the desired material separation.
  • Drive Mechanism: Install the drive system (usually motor-driven) for the screening equipment to power the screen.

Conveyor systems are often integrated into screening plants to transport materials to and from the screening equipment:

  • Feed Conveyor: Install a conveyor to transport raw materials to the screening machine for processing.
  • Output Conveyor: Set up conveyors to transport screened materials to the desired location, such as stockpiles or loading areas.
  • Optional Conveyors: Depending on the specific design and needs, additional conveyors may be used for recirculating materials or sorting.

To ensure the efficient operation of the screening plant, you may need to establish certain support infrastructure, which can include:

  • Water Supply: If water is required for the screening process (e.g., for washing or dust suppression), set up a water supply system.
  • Electricity or Power Supply: Ensure a reliable power source, including electrical connections or generators, for the screening equipment.
  • Control Room: If the screening plant is equipped with advanced controls, establish a control room where operators can manage and monitor the screening process.

Incorporate maintenance access points and safety features to ensure the plant can be serviced and operated safely:

  • Walkways and Platforms: Create safe walkways and platforms for access to the equipment and for maintenance activities.
  • Safety Barriers: Install safety barriers, guardrails, and warning signs as needed to protect workers.

Before putting the screening plant into full operation, conduct testing and calibration to ensure that it operates as intended and meets the required material classification criteria.

Train personnel to operate the screening plant safely and efficiently, and establish operating procedures and protocols.

Implement a routine maintenance and inspection schedule to keep the screening plant in good working condition and to address any issues promptly.

The construction of a screening plant is a detailed process that requires careful planning, skilled labor, and adherence to safety and environmental regulations. The specific design and construction can vary depending on the type of materials, the scale of the operation, and the chosen screening equipment.

Used Civil Engineering Equipment Inspection

Who can inspect used civil engineering equipment?

A exciting part of our work is machine inspections of used Civil Engineering Equipment. These machines are particularly complex and have diverse specifications. We can check drill rigs, pilling machinery, desanding machines, vibrators, vibration hammers and leaders, diesel impact hammers, telescopic leaders, RTG equipment, grab systems, duty-cycle cranes and diaphragm wall grabs.

By the way do you have experience with this kind of machines? Do you know what a Kelly bar is and on which machine it is in use? Let us know in the comments!

If you do not have a qualified technician at hand or the machine is located far away from them, you are welcome to contact us.

What kind of heavy civil engineering equipment is known and what is it used for?

Heavy foundation equipment is specialized machinery used in the construction of foundations for buildings, bridges, and other structures. These machines are designed to handle the challenges of excavating, drilling, and preparing the ground to support the weight and stability of the structure. Here are some common types of heavy foundation equipment and their primary uses:

  1. Pile Drivers: Pile drivers are used to install piles (vertical structural supports) into the ground. These piles can be made of concrete, steel, or wood and serve as the foundation for structures. Pile drivers use hydraulic or diesel hammers to drive piles into the soil.
  2. Drilling Rigs: Drilling rigs are used to bore deep holes into the ground for various foundation types, including drilled piers, caissons, and micropiles. They are commonly used in projects requiring deep foundation solutions with CFA. Well known are brands such as Bauer, Casagrande or Soilmec.
  3. Vibrodrivers: Vibrodrivers use vibration and force to drive sheet piles or steel H-beams into the ground. They are particularly useful for creating retaining walls and other foundation support structures.
  4. Cranes: Cranes are used to lift and place heavy elements of a foundation, such as precast concrete sections or steel beams. They are also employed for positioning drilling rigs and piling equipment. Cranes are often used for diaphragm wall foundation.
  5. Compactors: Compactors are used to compact the soil or fill material, ensuring proper density and support for the foundation. They come in various forms, including plate compactors and roller compactors.
  6. Concrete Mixers and Batch Plants: These machines are used to mix and batch concrete for various foundation types, including footings, slabs, and mat foundations.
  7. Foundation Drills: These drills are specifically designed for creating holes and bores in the ground for piles or caissons. They can include rotary drills and auger drills.
  8. Soil Stabilizers: Soil stabilizers are used to improve the properties of the soil by mixing it with binding agents. This is essential for creating a solid foundation in areas with challenging soil conditions.
  9. Tunnelling Equipment: In the case of tunnel foundations, specialized equipment such as tunnel boring machines (TBMs) are used to excavate tunnels in underground construction projects.

The choice of foundation equipment depends on the specific requirements of the project, the type of foundation needed, and the geological and environmental conditions of the site. Proper foundation preparation is crucial to ensure the stability and longevity of the structure being built.

Fleet machinery inspections in quarries

Which company can inspect used quarry and mining equipment?

Unlocking Your Fleet’s True Value: Expert Fleet Machinery Inspections by MEVAS

When the time comes to navigate the intricate terrain of selling entire fleets of heavy machines, a crucial question invariably arises for the discerning seller or buyer: How can you gain an accurate, unbiased appraisal of the machinery’s condition and true value?

Enter MEVAS, your trusted partner in the world of fleet machinery inspections within quarries and mining operations. With a vast network of seasoned technicians who possess an intimate understanding of the construction and mining industry’s colossal machines, we stand ready to help you embark on your next venture with unwavering confidence.

Why Choose MEVAS?

  1. Global Expertise, Local Insight: Our international presence enables us to offer on-the-ground expertise wherever your fleet may be. Whether it’s a quarry in the heartland or a mining operation on the other side of the world, our technicians are well-versed in the nuances of heavy machinery.
  2. Proven Track Record: Over the past few years, MEVAS has played a pivotal role in diverse and fascinating projects across the globe. Our portfolio boasts success stories that span continents, reinforcing our reputation as a reliable and results-driven partner.
  3. Rapid, Accurate Assessment: In the fast-paced world of construction and mining, time is of the essence. With MEVAS, you’ll experience a swift and precise assessment of your machinery. Our experts can efficiently evaluate multiple machines in a short span, allowing you to make informed decisions without delay.

At MEVAS, we understand the importance of transparency and reliability when dealing with fleet machinery. Our detailed inspection reports provide a comprehensive view of each machine’s condition, ensuring you have the information needed to make sound decisions about your fleet’s future.

Don’t leave the fate of your heavy machinery to chance. Choose MEVAS for a partnership that brings clarity, precision, and value to your fleet machinery transactions. Experience a new level of confidence with our fleet machinery inspection services.

If you would like to know more about this, please contact us. You can also find some interesting pictures on our website under “Pictures and stories

Do you like this article? Let us know.

Mevas was in Kentucky for inspection of some CAT 777D from the coal mining industry
CAT rigid dump truck inspection in Kentucky

Which kind of machinery is usually used in a quarry?

Quarries are mining operations where various types of machinery are used to extract and process minerals, rocks, and other resources from the earth. The specific machinery used in a quarry depends on the type of material being extracted and the scale of the operation. Here are some common types of machinery used in quarries:

  1. Excavators: Excavators are heavy machinery with a bucket or shovel attachment at the front. They are used for digging, excavating, and removing overburden (unwanted material) to access the desired resources.
  2. Loaders: Front-end loaders are used to load extracted material, such as rocks, into trucks for transportation. They are essential for moving large quantities of material quickly.
  3. Bulldozers: Bulldozers are used to level and shape the terrain, push large rocks, and remove overburden. They are valuable for creating the working surface in a quarry.
  4. Haul Trucks: Large trucks, including rigid dump trucks and articulated trucks, transport the extracted material from the quarry to processing or storage areas. These trucks have a high payload capacity.
  5. Drills: Drilling equipment is used to create holes in the rock or mineral deposit for blasting or extraction. Types of drills used in quarries include blasthole drills and rotary drills.
  6. Blasters: Blasters are responsible for drilling patterns and safely detonating explosives to break large rocks into smaller, more manageable pieces for extraction.
  7. Crushers and Screens: Crushers are used to break down large rocks and minerals into smaller, marketable sizes. Screens separate material by size, allowing for the selection of specific grades of material.
  8. Conveyors: Conveyors transport material from crushers and screens to various processing areas. They are crucial for efficient material handling within the quarry.
  9. Wheel Loaders: Smaller wheel loaders are used for various tasks, such as moving material within the quarry, loading trucks, and handling stockpiles.
  10. Water Trucks: Water trucks are used for dust suppression and controlling airborne particles, helping maintain a safe working environment.
  11. Excavator Attachments: Various attachments for excavators, such as rock breakers and grapples, can be used to assist in material extraction.
  12. Wire Saws and Chain Saws: These specialized saws are used to cut large blocks of stone or rock, especially in dimension stone quarries.
  13. Dewatering Equipment: In wet quarries, pumps and dewatering equipment are used to manage water levels and maintain a dry working environment.
  14. Environmental Control Equipment: This includes systems for controlling dust and monitoring air quality, as well as water management systems to prevent contamination of nearby water sources.

The specific machinery and equipment used in a quarry may vary depending on the type of material being extracted (e.g., limestone, granite, sand, gravel, or minerals) and the quarry’s size and operational needs. Safety measures and environmental considerations are also crucial in quarry operations to minimize the impact on surrounding ecosystems and communities.

Buying used machinery on auctions?

Is it a good idea to purchase used heavy equipment on auctions?

When you are looking for used machinery but you can’t find any around your home, it might be an idea to check used machinery auctions. To reduce your risk before buying, you can book a Mevas technician for an inspection. He will check the machine or the machines on your behalf. On auction sites we offer a special kind of inspection for a lower fee.

We are specialized in inspection of heavy machinery. Mevas can deliver detailed inspection for small machines such as a mini digger of 2 ton but of course we can also inspect a 100ton mining truck, a 200ton capacity mobile crane or big excavators.

What kind of experiences have you had when buying used machines? Let us know in the comments.

Map where Mevas can inspect used heavy machinery. But not all places are listed yet.
Mevas inspections in Europe and countries worldwide

Advantages and Risks of buying machinery on auctions

Purchasing used heavy equipment at auctions can be a good idea, but it comes with both advantages and potential risks. Whether it’s a good idea for you depends on your specific needs, budget, and willingness to take on certain uncertainties. Here are some of the pros and cons of buying used heavy equipment at auctions:

Advantages:

  1. Cost Savings: Auctions often provide the opportunity to acquire heavy equipment at a lower cost compared to buying new or from dealerships. You might find good deals on well-maintained machinery.
  2. Diverse Selection: Auctions offer a wide range of equipment, from different manufacturers, models, and types, allowing you to choose the one that best fits your needs.
  3. Opportunity to Bargain: In some cases, you may be able to negotiate a lower price or secure a good deal if bidding competition is limited.
  4. Quick Acquisition: Auctions can be a relatively fast way to acquire the equipment you need, especially if you win a bid or make a purchase on the spot.
  5. Potential for Unique Finds: Some rare or specialized equipment may be available at auctions, which might not be readily found through traditional dealerships.

Risks and Considerations:

  1. Limited Inspection Time: You may have limited time to inspect the equipment thoroughly before bidding. This can lead to unexpected issues if you overlook important details.
  2. Unknown History: It can be challenging to ascertain the maintenance and usage history of used equipment at auctions, which increases the risk of hidden problems.
  3. Competition: Auctions can be competitive, and you may end up paying more than you originally intended if there is strong demand for a particular machine.
  4. No Warranty: Most auction sales are typically “as-is,” meaning you may have little or no recourse if the equipment encounters issues shortly after purchase.
  5. Buyer’s Premium and Fees: Auctions often involve additional costs in the form of buyer’s premiums and fees, which can add to the overall purchase price.
  6. Ownership Transfer and Logistics: You’ll need to manage the logistics of transporting the equipment to your location, which can be a significant cost and logistical challenge, especially for large machinery.
  7. Understanding the Auction Process: It’s important to understand how auctions work, including bidding strategies and payment terms, to participate effectively.

Whether purchasing used heavy equipment at auctions is a good idea for you depends on your comfort level with these considerations, your experience with heavy machinery, and your ability to mitigate risks through careful inspection and research. If you choose to go this route, be sure to thoroughly research the auction, conduct due diligence, and, if possible, attend preview days to inspect the equipment in person. Consulting with experts or having a qualified mechanic or inspector on hand can also help you make informed decisions.

Which auction platforms are globally relevant for purchase and sales of used heavy machinery?

Several auction platforms are globally relevant for the purchase and sale of used heavy machinery. These platforms have a broad international presence and offer a wide range of construction and heavy equipment. Here are some globally recognized auction platforms for used heavy machinery:

  1. Ritchie Bros. Auctioneers: Ritchie Bros. is one of the largest and most well-known auction companies for used heavy equipment. They hold auctions worldwide, both on-site and online.
  2. IronPlanet: IronPlanet is an online auction platform for used construction equipment, offering a wide selection of machinery and trucks. They are known for their IronClad Assurance, which provides equipment condition reports.
  3. Euro Auctions: Euro Auctions conducts heavy equipment auctions across Europe and other regions. They are especially known for their periodic auctions of industrial equipment.
  4. Proxibid: Proxibid is an online marketplace and auction platform that hosts a variety of auctions, including those for heavy machinery and construction equipment.
  5. AuctionTime: AuctionTime, a subsidiary of Sandhills Global, specializes in online auctions for construction equipment, trucks, and agricultural machinery.
  6. Mascus: Mascus is an online marketplace for used heavy machinery and trucks, allowing buyers and sellers to connect directly. It lists equipment from various countries.
  7. Government Surplus Auctions: Many governments and municipalities hold surplus equipment auctions online, making it possible to find used machinery at competitive prices. Websites like GovDeals in the United States are relevant in this context.
  8. Plant & Equipment: Plant & Equipment is an online platform for buying and selling construction equipment and machinery, offering a global marketplace for heavy equipment transactions.
  9. Iquippo: Iquippo is an online marketplace for used construction equipment, operating in India but with a growing presence in other countries.
  10. TradeMachines: TradeMachines is a search engine for used machinery auctions. It aggregates listings from various auction platforms, making it a convenient tool for finding equipment globally.
  11. eBay: While primarily known for consumer goods, eBay has a section dedicated to heavy equipment auctions and listings. It’s a global platform with a variety of construction machinery.
  12. Bar None Auction: Bar None Auction is an auction company that conducts heavy equipment and machinery auctions in various locations, primarily in North America.

When participating in global machinery auctions, it’s essential to carefully review the listings, understand the terms and conditions of the auction, and conduct thorough due diligence on the equipment. Many of these platforms offer inspection reports, photos, and detailed information about the machinery, allowing buyers to make informed decisions. Additionally, consider factors like shipping and import/export regulations when buying equipment from different countries.

Caterpillar TA2-level inspection ?

What is a CAT TA-2 inspection ?

There are different types of inspections for used Caterpillar machines. There is the TA1-level for a standard inspection and the TA2-level for inspections with more in-depth investigations.

10 minutes video about TA1 and TA2 inspection level

In line with the needs of our customers, we generally offer inspections at the TA1+ level. Can you imagine what that means? It is a visual inspection that includes a performance test and a functional test. Engines, gearboxes and torques are tested by running the machine. Tyres or Undercarriage are measured and estimated for remaining life. A detailed inspection checklist is prepared and photo documentation is taken. The so-called Product Status Report PSR is downloaded from the ECMs. And we look out for weak points on the equipment. If you have questions afterwards, we are there for you and answer them quickly.

Is a CAT TA-1 inspection sufficient?

For larger machines, a TA1 inspection is often not sufficient. Machines have a service life that far exceeds that of a standard earthmover. For these machines we offer an extended inspection service similar to TA2 on request. Our engineers do filter cutting, oil sampling, opening the final drives and take cycle times. We know the required specifications for CAT-equipment. For midsize and smaller machinery a TA-1 Plus is the best solution.

By the way, the level of a CAT-TA inspection applies as well for all other brands such as Liebherr, Komatsu, Hitachi or Volvo CE. If you are looking for used heavy machinery try a search here.

Do you have any experiences with Caterpillar TA2-level inspections? Let us know in the comments below.

CAT 994 wheel loader TA1 or TA2 inspection
CAT 994 wheel loader inspection done by Mevas

What operational testing should a detailed inspection for a used heavy machine include?

A detailed inspection for a used heavy machine should include various operational tests to assess the machine’s performance, safety, and overall condition. These tests help identify any potential issues, defects, or areas that require maintenance or repair. Here are some key operational tests that should be part of the inspection:

  1. Engine Performance Test:
  • Start the machine and observe the engine’s startup, idle, and shutdown procedures.
  • Check for abnormal noises, vibrations, or smoke emissions.
  • Test engine throttle response and acceleration.
  • Evaluate the machine’s ability to maintain a consistent RPM (revolutions per minute) under different loads.
  1. Hydraulic System Test:
  • Test the hydraulic functions, such as lifting, lowering, and tilting (for equipment like excavators and loaders).
  • Check for hydraulic leaks or abnormal fluid levels.
  • Assess the responsiveness and smoothness of hydraulic controls.
  1. Transmission and Drive System Test:
  • Test the forward and reverse gears (if applicable).
  • Evaluate the functionality of the transmission, including smooth shifting and proper engagement.
  • Inspect the performance of the differential and drive axles.
  1. Brake and Steering System Test:
  • Check the braking system for responsiveness and effectiveness.
  • Test the parking brake and ensure it holds the machine securely.
  • Assess the steering system for smooth operation and proper alignment.
  1. Electrical System Test:
  • Check the operation of all electrical components, including lights, indicators, gauges, and warning systems.
  • Test the battery, alternator, and starter to ensure proper charging and cranking.
  1. Attachments and Accessories Test:
  • If the machine has attachments or accessories (e.g., buckets, forks, blades), test their functionality and alignment.
  • Check for wear and tear on the attachment points and pins.
  1. Operational Efficiency Test:
  • Evaluate the machine’s overall efficiency in performing its intended tasks. This can include lifting capacity, digging power, or other relevant factors based on the machine’s type and purpose.
  1. Safety Systems Test:
  • Test safety features such as seatbelts, rollover protection systems (ROPS), and other safety interlocks.
  • Ensure that warning signals and indicators work properly.
  1. Noise and Vibration Assessment:
  • Listen for unusual noises during operation that may indicate mechanical issues.
  • Assess the level of vibration and its impact on the operator and machine components.
  1. Load and Performance Tests:
    • For specific heavy machinery, conduct load tests to assess their performance under load conditions.
    • Check for stability, tipping, or structural issues when handling loads.
  2. Functional Test of Special Features:
    • If the machine has specialized features (e.g., GPS systems, advanced control systems), ensure they function as intended.
  3. Safety Inspections:
    • Verify that safety guards, shields, and other safety features are in place and functional.
    • Ensure all emergency shut-off systems are operational.

A detailed inspection may also involve using diagnostic tools and equipment to assess the machine’s performance and condition more accurately. It’s important to document the results of these operational tests in a comprehensive inspection report, which can help potential buyers or users make informed decisions about the machine’s purchase or use. Additionally, consulting the manufacturer’s guidelines and specifications for the specific machine being inspected is advisable to ensure that all relevant tests are performed.

AQIS Quarantine check for machinery import to Australia

What means biosecurity inspection for machinery entering Australia?

Australia’s import regulations for used machinery are the strictest in the world in terms of the cleanliness of the machinery. If used machines are not clean enough to be allowed into Australia, they must be re-exported to Singapore. There they will be cleaned at the buyer’s expense.

Who can do pre-shipping inspections or cleanliness inspections?

Mevas offers AQIS quarantine checks for used heavy machinery before delivery to avoid this. This service we only offer in Germany and sometimes in ports in Belgium or the Netherlands. Last year, for example, we inspected a Hitachi EX1200 for a customer. If you want to know more about this, feel free to ask your question in the comments below. Or give us a call. We are happy to share our experiences.

Hitachi EX1200 mining excavator

What rules exist for biosecurity cleaning for Australia?

Biosecurity inspection for machinery entering Australia refers to a set of procedures and checks implemented by the Australian government to prevent the introduction and spread of pests, diseases, and contaminants that could harm the country’s agriculture, environment, and public health. These inspections are crucial to safeguard Australia’s unique ecosystems and protect its agricultural industry from potentially devastating threats.

Video about the cleaning for Australia

Key points regarding biosecurity inspection for machinery entering Australia include:

  1. Risk Assessment: Machinery that enters Australia is assessed for its potential to carry or introduce biosecurity risks. This assessment takes into account factors such as the machinery’s origin, history of use, and any potential contaminants it may carry.
  2. Cleaning and Treatment Requirements: Many types of machinery, equipment, and vehicles must undergo thorough cleaning and treatment to remove soil, plant material, and other contaminants before entering Australia. This is to ensure that they do not introduce pests and diseases into the country.
  3. Import Permits: Depending on the type of machinery, an import permit may be required. Permits are issued by the Australian Department of Agriculture, Water, and the Environment and outline specific conditions and requirements that must be met.
  4. Inspection at the Border: Machinery entering Australia is subject to inspection at the border. This inspection is carried out by biosecurity officers who check the machinery for signs of contamination and conduct further examinations as necessary.
  5. Quarantine Facilities: In some cases, machinery may be directed to quarantine facilities for further inspection, cleaning, or treatment. This is especially true if the machinery is found to be heavily contaminated or poses a higher risk.
  6. Biosecurity Charges: Importers are typically responsible for the costs associated with biosecurity inspection and any necessary cleaning or treatment. These charges can vary depending on the type of machinery and the extent of the inspection and treatment required.
  7. Regulations and Compliance: It is essential for importers to be familiar with and comply with Australian biosecurity regulations and guidelines to ensure a smooth entry process for their machinery.

The goal of biosecurity inspection for machinery entering Australia is to maintain the country’s biosecurity and protect its agriculture, environment, and public health. Australia has stringent biosecurity measures in place to mitigate the risk of introducing invasive species, pests, and diseases that could have detrimental effects on its ecosystems and industries.